Aerospace & Defense

Protect More with the Aerospace Industry Leader

For more than 75 years, Caplugs has served as the leading supplier to the aerospace and defense industry in FOD protection, product protection, masking, hose protection and custom molded components—including parts meeting MIL/NAS and SAE AS85049/138 specifications. From OEM production to MRO support, our solutions are built to keep operations mission-ready.

Request Custom Quote

13 Global Facilities

6 Manufacturing Processes

Same-Day Shipping

Small Packs Available

24-Hour Custom Quotes

Aerospace & Defense Solutions

Decades of Industry Collaboration

As a trusted manufacturer of protective plastic and rubber components for aerospace, defense and aviation applications, Caplugs produces everything from access panel closures and electronic connector protection to masking and FOD protection—meeting the demanding requirements of OEMs, tiered suppliers and MRO operations.

With extensive experience across both standard and custom solutions, Caplugs combines deep industry knowledge, manufacturing expertise and a broad range of capabilities to help protect components throughout shipment, storage, assembly, maintenance and repair.

U.S. flag

Let us help you onshore your plastic components and product protection. With 3 U.S. manufacturing facilities, we can help.

Markets Served

Protection Across Aerospace & Defense Applications

Caplugs’ experience serving the aerospace and defense industry supports applications ranging from commercial and private aviation to military aircraft and space exploration.

Commercial & Private Aircraft

Commercial & Private Aircraft

Serving a range of aviation customers’ needs, from commercial airliners to private jets, smaller airplanes and helicopters.

Military/Defense

Military/Defense

Meeting stringent requirements for parts designed to fit common MIL/NAS specifications in military aircraft, from fighters and bombers to multi-role and patrol vehicles.

Space Exploration

Space Exploration

Protective parts that meet the exacting requirements of components for manned, un-manned, orbital and sub-orbital spacecraft.

Popular Products

Explore Products for Aerospace & Defense Applications

Explore standard Caplugs solutions for common aerospace and defense protection, masking and finishing requirements.

Hydraulics

Hydraulics

Help keep hydraulic components, fittings, hoses and open ports secure during shipping, storage, assembly and repair.

Shop Hydraulics
Electronics

Electronics

Safeguard electrical components and connectors from impact, moisture and contaminants, with options for a wide range of aerospace connector applications.

Shop Electronics
Masking Parts

Masking Parts

Keep critical areas covered during finishing processes with masking caps, plugs, tapes and discs.

Shop Masking
Edge Liners

Edge Liners

Shield edges and openings in sheet metal and other components during production, assembly and use.

Shop Edge Liners
Grommets & Bushings

Grommets & Bushings

Finish and safeguard openings in aerospace components with standard grommets, bushings and related parts.

Shop Grommets & Bushings
MIL/NAS Specs

Military & NAS Specifications

The following Caplugs parts are in accordance with the corresponding specifications. Click the series links for detailed product information.

Military and NAS specifications
View Military & NAS Specifications
Spec Number Part
NAS 831 EC, SEC
NAS 832 CD
NAS 833 PD
NAS 834 T
NAS 835 ASC
NAS 836 ASP
NAS 837 EP, SEP
NAS 840 P-38B Only
NAS 842 ADP
NAS 843 K
NAS 844 SC
SAE AS85049/138 AS138

Important Notice

Statements, technical information and recommendations about Caplugs products are based on information believed to be reliable, but accuracy and completeness are not guaranteed. Customers are responsible for determining whether a product is suitable for their application, and no statement is binding unless confirmed in writing by an authorized Caplugs officer.

Find the Right Standard Part

Many aerospace and defense challenges can be solved with standard catalog parts. Explore hundreds of available sizes and geometries for protection, masking and finishing applications.

View Standard Parts

Need a Custom Solution?

When a standard part isn’t enough, our in-house engineering team can modify an existing design or develop a fully custom solution for your application.

Request Custom Quote
Aerospace & Defense Catalog
Aerospace & Defense Resource

Explore the Aerospace & Defense Catalog

Explore Caplugs solutions for aerospace and defense applications, including protective products for OEM production, maintenance, repair, refurbishment and finishing processes.

View Aerospace & Defense Catalog
Frequently Asked Questions

Aerospace & Defense FAQs

What types of aerospace and defense applications does Caplugs support?

Caplugs manufactures protective solutions for commercial and private aircraft, military and defense applications, and space exploration. Our parts are used to protect critical components during shipment, storage, assembly, maintenance, repair, refurbishment and finishing processes.

Does Caplugs offer both standard and custom aerospace solutions?

Yes. Many aerospace and defense applications can be addressed with standard catalog parts available in hundreds of sizes and geometries. When a standard part does not meet the application requirements, Caplugs can modify an existing design or develop a fully custom solution.

Does Caplugs manufacture parts that meet MIL/NAS specifications?

Yes. Caplugs manufactures parts designed to meet a range of common MIL/NAS specifications, as well as SAE AS85049/138. Refer to the Military & NAS Specifications section on this page for the applicable specifications and Caplugs series.

What types of aerospace protection products does Caplugs manufacture?

Caplugs manufactures solutions for hydraulic and electronic component protection, masking, edge protection, grommets and bushings, aircraft window masking and other aerospace applications. Products are designed to help protect components from impact, FOD, contamination and damage throughout production and maintenance processes.

Does Caplugs support both aerospace OEM and MRO operations?

Yes. Caplugs solutions support aerospace OEM production as well as ongoing MRO requirements, helping protect components during manufacturing, assembly, maintenance, repair and refurbishment.

Need a Protective Solution for Your Aerospace & Defense Application?

Whether you need a standard protective part or a custom solution, Caplugs’ product experts can help identify the right solution for your application.

Aerospace & Defense protective solutions