Manufacturing Processes
Multiple in-house processes allow our team to identify an efficient manufacturing approach for your application.
- Injection Molding
- Vinyl Dip Molding
- Compression Molding
- Extrusion
Caplugs manufactures protective and functional plastic, silicone and rubber components for medical devices and instrument applications. Choose from ready-to-ship standard products, or work with our in-house engineering and molding teams to develop a custom solution.
Request a Custom QuoteYears of Manufacturing Expertise
Catalog Products
Global Manufacturing Facilities
Medical Customers Worldwide
Top Global Medical Device Companies Partner With Caplugs
Caplugs combines vertically integrated manufacturing, robust lot control and traceability systems, along with dedicated medical expertise, to support consistent quality from development through production.
With capabilities spanning cleanroom molding, material selection, quality and regulatory support, as well as scalable production, our team supports applications across orthopedic, surgical, diagnostic and cardiology specialties, in addition to broader medical equipment.
Quality Management System
Environmental Management System
Medical Device Quality Management System
Let us help you onshore your plastic components and product protection. With 3 U.S. manufacturing facilities, we can help.
Caplugs provides the capabilities needed to support the development and production of medical components, from manufacturing and cleanroom molding to material selection and sterilization compatibility.
Multiple in-house processes allow our team to identify an efficient manufacturing approach for your application.
Controlled cleanroom manufacturing for quality-critical medical components.
Comprehensive quality systems and compliance support from development through production.
Our engineering team can help identify materials appropriate for your application and performance requirements.
Available material options can support requirements, including:
Material and component options are available for common medical sterilization environments.
Explore standard medical components for orthopedic, surgical, diagnostic and cardiology specialties, with custom solutions available for more specialized application requirements.
Choose from hundreds of tip protectors, open port caps and packaging options, including tube packaging, protective netting, containers and more.
Explore Orthopedic Solutions
Solutions designed to protect surgical instruments, delicate tips, ports and components through manufacturing, handling, storage and sterilization.
Explore Surgical Solutions
Protective and functional molded components for diagnostic devices, equipment and related medical applications.
Explore Diagnostic Solutions
Find components for cardiovascular devices, tubing and fluid-management applications, including solutions for protection, connection and handling.
Explore Cardiology SolutionsExplore Caplugs’ extensive catalog of standard medical components for devices, instruments, packaging and fluid-management systems.
Caplugs Evergreen Labware Products
Manufactured in California, Caplugs Evergreen offers labware you can trust, with 1,000+ products in stock and ready to ship today for a range of laboratory applications. Count on consistent product quality, reliable availability and responsive support to help keep everyday lab operations running smoothly.
Visit Caplugs EvergreenExplore Caplugs standard medical components for medical device and equipment applications, including instrument protection, packaging and fluid management. For applications that require a more specialized solution, Caplugs also offers full in-house custom molding capabilities to develop components around specific performance and application requirements.
Your solution may start with one of Caplugs’ standard catalog parts and be customized to fit your exact needs. Available modification options include:
Using existing tooling or Caplugs’ interchangeable mold base system can help reduce tooling costs, shorten tooling turnaround and support scalability as volume requirements increase.
When a new design or tool is required, Caplugs’ experienced engineers apply design for manufacturability principles to develop a medical component for the application. Support includes design, material selection, rapid prototyping, in-house tooling, production, assembly, packaging and logistics support.
Explore Caplugs standard medical components for medical device and equipment applications, including instrument protection, packaging and fluid management. For applications that require a more specialized solution, Caplugs also offers full in-house custom molding capabilities to develop components around specific performance and application requirements.
View Medical CatalogCaplugs manufactures protective and functional components for medical instruments, devices, packaging, fluid-management systems and laboratory applications. Standard products include caps and plugs, containers, rigid tubing, protective netting, masking products and connectors.
Caplugs provides protective and molded component solutions for a range of medical markets, including orthopedic, surgical, diagnostic and cardiology specialties, as well as broader medical equipment and laboratory needs.
Yes. Caplugs offers a range of material options for medical applications, including silicone and thermoplastic elastomers, as well as polypropylene, polyethylene, PVC, polystyrene, acrylic and PETG. Material options can be evaluated based on the requirements of the specific application.
Yes. Caplugs provides ISO Class 8 cleanroom molding capabilities, along with hardwall, mobile and white-room manufacturing options.
Material and product options are available for medical sterilization environments, including EtO and gamma compatibility.
Yes. Standard catalog components can be modified through capabilities such as cutting, slicing, punching, pad printing, color matching, assembly, alternative material options, specialized packaging and sonic welding.
Yes. Caplugs’ engineering and manufacturing teams can collaborate on custom molded components, including support for part design, tooling and production.
Yes. Free samples are available across a broad range of Caplugs standard products to help evaluate fit and performance before ordering.
Whether you need an in-stock component or a custom molded solution, Caplugs product experts can help identify the right approach for your application.
